Indirect Mold Casting Method
(1) Ceramic type precision casting method
This method can be used when producing steel molds in a single piece or in small batches. The process is: RP prototype as the master mold → dipping ceramic mortar → curing the mold shell in the oven → burning the master mold → preheating the mold shell → burning the steel (iron) cavity → polishing → adding the burning cooling system → Make injection molds for production.
The advantage is that the process equipment is simple, and the obtained mold has excellent copyability and excellent surface finish as well as high dimensional accuracy. Engineering plastics can be gasified at high temperatures with no residue and are suitable for investment in mold making.
(2) Sand casting method
The RP prototype is used as a model to make a sand mold, and then steel is cast to obtain a working portion of the mold. If the performance of the cast steel is greatly improved, various molds can be manufactured by this method, and the mold life is not greatly reduced. The high strength properties of ABS materials make it suitable for making large, solid models.
(3) Paraffin casting method
This method can be used in mass production of metal molds. Firstly, using a RP prototype or a molded mold of a wax mold according to a reconstituted silicone rubber metal resin composite or polyurethane, and then using the molding mold to produce a wax mold, and then using a paraffin casting process to form a steel (iron) mold. .
In addition, when a complex mold is produced in a single piece, the RP prototype can be directly used instead of the wax mold. If the SL method is used, the prototype can be made into a loose porous honeycomb structure for rapid casting. Under sufficient oxygen conditions, the resin prototype can be decomposed into water vapor and CO2 at around 980 °C.
(4) Gypsum casting method
Using RP, the prototype is turned into a gypsum mold, and then a non-ferrous alloy mold such as aluminum or zinc is cast under vacuum, which can produce injection molded products in small batches. The low-melting alloy is cast by using the RP prototype as a low-melting alloy mold, which can be used to suppress the sand core for casting.
Related Products
This is custom heading elementDescriptionFeedbackDescription Specification: Part Name Customized Rubber Compression Silicone Cover for Bluetooth Horn Speaker Service OEM OR ODM Part Material Silicone or rubber (NR, NBR,SBR,BR,IR,CR,EPDM,IIR,VITON(FKM),SIR,PU,ACM,CO,etc) Material Hardness Silicone about 5~90 Shore A; rubber about 10~90 Shore A Size Customized Shape Customized Color Customized according to Pantone colors Appearance as customer’s requirement Drawings 2D OR 3D acceptable Temperature Resistance -40~300 degree centigrade Technology Hot pressing molding or injection Molding Second Processing Vulcanizing/ Deburring/Silk-screen/Carving/printing Quality control internal QC control Part Feature 1.Oxidation , Chemical,oil, acid ,alkali , weather resistance 2. colorful ,Anti-aging,good flexibility, good elasticity Food grade material FDA or LFGB Package Normally PE bag+carton or customized as customer’s request Trade Term Ex-works; FOB Shenzhen/Guangzhou ; CIF Specification ROHS Directive Compliant Green Products What is our advantage? 1. Has sound and mature supporting supply chain 2. Lower mold costs…
Stamped Anchor Frame for Door ComponentsDescriptionFeedbackDescription Stamped computer housing made as clients’ drawing Die type: Progressive die. Raw materials: DC zinc coated, S/S, cold steel, copper, brass, aluminum, all variant raw material available. Surface finish: Powder coating Tooling lifespan: 1 million Feeding machine and stamping machine are used We have our own maintenance team…
Customizing Car Dashboard Covers With Injection MoldDescriptionFeedbackDescription Cavity/Core Material 718H, P20, NAK80, 2316,2738,Din2344,H13 and available Product Material ABS, PC, PP, PVC, POM, PMMA, PS, PE, PET, Rubber, Silicone, PA, PBT, PEI, etc. Base (HASCO) German , FUTABA Japan, DME US, LKM China or by requested Structure Double color injection mould, Solid…
Customizing Car Dashboard Covers With Injection MoldDescriptionFeedbackDescription TV Shell Injection Molding Product Name Injection Molding for TV Case Cover Material ABS, PC, PP, PS, POM, PMMA etc. Mould Base Material: LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement. Surface treatment powder coating, polishing, chrome plating Packing Inner-Plastic Bag; Outer -Standard Carton Box. Usage…
Customizing Car Dashboard Covers With Injection MoldDescriptionFeedbackDescription Scale Model Cars Many miniature vehicles were originally aimed at children as playthings. But Precision-detailed miniatures made specifically for adults are a significant part of the market now. Fit Precision Mold Co., Ltd is specialized in producing all kinds of plastic scale model cars and accessories in different…
This is custom heading elementDescriptionFeedbackDescription Product Design Begin with good design FPM has the unique ability to contribute value at every phase of your product development via our global technical expertise. With state of the art design services, the right tools and a full staff of experienced people on hand, FPM can help…
Customizing Car Dashboard Covers With Injection MoldDescriptionFeedbackDescription CNC Plastic Machining Prototype Services Rapid prototyping (RP) technology is an advanced manufacturing technology developed in 90s, is one of the key technologies for the development of new products and manufacturing enterprises, to promote product innovation, shorten the development cycle of new products, improve product competitiveness has a…
Customizing Car Dashboard Covers With Injection MoldDescriptionFeedbackDescription FIT PRECISION MOLD CO., LTD specializes in providing good design and high-precision products at product developing and producing area. Our professional staff are experienced at tool/mold making service including plastic injection mold (mould),die casting mold (mould) and metal stamping mold (die); At the same time we are involved…